SwitchBlox Nano 5V Output Performance

4 min read

Stylised portrait illustration of a BotBlox community member

Author

Josh Elijah

Josh Elijah

CEO and Head of Hardware

CEO and Head of Hardware

SwitchBlox Nano three-port Ethernet switch board on a dark studio background

Performance & Benchmarks

Detailed measurements of the SwitchBlox Nano onboard 5V regulator, including efficiency curves, thermal behavior, and output stability under varying traffic loads and connected device configurations.

Detailed measurements of the SwitchBlox Nano onboard 5V regulator, including efficiency curves, thermal behavior, and output stability under varying traffic loads and connected device configurations.

SwitchBlox Nano includes a 5V output for powering downstream devices. The tests below quantify its voltage stability and thermal behaviour under load.

All results apply to SwitchBlox Nano revisions C, D, and E.

Top view of SwitchBlox Nano Rev C, a coin-sized three-port Ethernet switch with Picoblade connectors

Test Setup

  • Ambient temperature: 20°C

  • Airflow: 0 LPM (no forced cooling)

  • SwitchBlox Nano operation: Idle, no active networking

  • Input voltage: 24V

Results

0A Output Current

Oscilloscope capture of the SwitchBlox Nano 5V rail at 0A load: 4.91V mean, 174mV peak-to-peak
  • Mean output voltage: 4.91V

AC-coupled ripple measurement at 0A load: 135mV peak-to-peak switching noise at 546kHz
  • Ripple: 135.2 mV peak-to-peak (2.7% of DC level) at 546.42 kHz

  • Maximum board temperature after 3 minutes: 36°C (+16°C above ambient)

Thermal image of SwitchBlox Nano under no load, hottest point at 36°C

1A Output Current

  • Mean output voltage: 4.91V (unchanged)

  • Ripple: 120 mV peak-to-peak (2.4% of DC level) at 546.42 kHz

  • Maximum board temperature after 3 minutes: 79°C (+59°C above ambient)

AC-coupled ripple capture at 1A load: 120mV peak-to-peak, about 2.4% of the 5V levelThermal image of SwitchBlox Nano at 1A load, hottest point reaching 79°C

Summary Table

Output Current

Mean Voltage

Ripple (mV)

Ripple (%)

Switching Freq.

Max Temp

Temp Rise

0A

4.91V

135.2 mV

2.7%

546.42 kHz

36°C

+16°C

1A

4.91V

120 mV

2.4%

546.42 kHz

79°C

+59°C

What This Means in Practice

Counter-intuitively, ripple is slightly lower at 1A than at 0A — this is normal behaviour for switching regulators, which tend to regulate more tightly under load.

The 546 kHz switching frequency is consistent with the device’s specified 555 kHz.

The main constraint to be aware of: loads exceeding approximately 1.1A cause voltage dropout and device shutdown. Stay below this threshold to ensure reliable operation.

The temperature rise at 1A (+59°C) is the most significant design consideration. In an ambient environment of 20°C the board reaches 79°C — this is a direct consequence of the compact form factor. If your application draws close to 1A continuously, ensure adequate thermal management or consider whether airflow can be introduced.