Blue Robotics Ethernet Switch: Test Results

5 min read

Stylised portrait illustration of a BotBlox community member

Author

Josh Elijah

Josh Elijah

CEO and Head of Hardware

CEO and Head of Hardware

BotBlox Systems and Blue Robotics logos over a thermal-camera view of the Ethernet switch board

Performance & Benchmarks

Performance benchmarks comparing BotBlox embedded Ethernet switches in Blue Robotics ROV configurations, including throughput, latency, and reliability measurements in underwater operating conditions.

Performance benchmarks comparing BotBlox embedded Ethernet switches in Blue Robotics ROV configurations, including throughput, latency, and reliability measurements in underwater operating conditions.

BotBlox partnered with Blue Robotics to develop an Ethernet switch purpose-built for subsea robotics applications. Once the hardware was finalised, it underwent a comprehensive test programme covering power input range, port performance, and temperature extremes.

Below are the full results.

Test Setup

  • Ambient temperature: 25°C

  • Conditions: Sea level (101 kPa)

  • Primary power source: 30V

  • Maximum cable length: 1 metre

  • Networking: 100 Mbps between ports 1 and 5

Main Power Input Tests

5.5V Input

Power consumption: 247 mW. Voltage rails stable at 5.09V, 3.31V, and 1.019V. Maximum board temperature: 31°C. ✔ Pass

Thermal image of the Blue Robotics switch at 5.5V input, board warming to around 35°C

30V Input

Power consumption: 270 mW. All voltage rails at specification. Maximum board temperature: 36°C. ✔ Pass

Thermal image at 30V input: board hotspots at 35–36°C

60V Input

Power consumption: 540 mW. All voltage rails stable. Maximum board temperature: 47°C. ✔ Pass

Thermal image at 60V input: regulator hotspot reaching 47°C

Reverse Polarity Protection (−60V)

All rails dropped to near-zero. No temperature rise. Board fully protected. ✔ Pass

Thermal image during the −60V reverse polarity test: the board stays cool, protection blocking the input

Auxiliary Power Input

5V Auxiliary Input

Idle power consumption: 230 mW. All voltage rails at specification. Maximum board temperature: 32°C. ✔ Pass

Thermal image on the 5V auxiliary input: mild heating with a 32°C hotspot

Port Networking

All port-to-port combinations were tested across both Molex and RJ45 connectors (ports 1–2, 2–3, 3–4, 4–5). Every test achieved a consistent 94.1 Mbps data rate. ✔ All Pass

Temperature Performance

High Temperature — 85°C, 3 minutes

Data rate maintained at 94.1 Mbps throughout. No degradation observed. ✔ Pass

Thermal image during the 85°C high-temperature test, board surface around 90°C

Low Temperature — −33°C, 3 minutes

Data rate maintained at 94.1 Mbps throughout. No degradation observed. ✔ Pass

Thermal image during the low-temperature test with the board core at −33°C

Results Summary


Test

Key Metric

Result

5.5V input

247 mW, 31°C max

✔ Pass

30V input

270 mW, 36°C max

✔ Pass

60V input

540 mW, 47°C max

✔ Pass

Reverse polarity (−60V)

Rails at 0V, no heat

✔ Pass

5V auxiliary input

230 mW, 32°C max

✔ Pass

Port networking (all ports)

94.1 Mbps

✔ Pass

High temperature (85°C)

94.1 Mbps maintained

✔ Pass

Low temperature (−33°C)

94.1 Mbps maintained

✔ Pass

The Blue Robotics Ethernet Switch passed every test across its full operating envelope: 5.5–60V main power input, 5V auxiliary input, consistent 94.1 Mbps across all ports, and stable operation from −25°C to +95°C ambient.